{"id":26302,"date":"2021-12-17T13:00:24","date_gmt":"2021-12-17T05:00:24","guid":{"rendered":"https:\/\/glutenfreepleasure.com\/__proxy_domain\/barcode.com.sg\/?p=26302"},"modified":"2021-12-03T17:22:12","modified_gmt":"2021-12-03T09:22:12","slug":"fulfillment-accuracy-and-efficiency-via-phased-warehouse-modernization","status":"publish","type":"post","link":"https:\/\/glutenfreepleasure.com\/__proxy_domain\/barcode.com.sg\/fulfillment-accuracy-and-efficiency-via-phased-warehouse-modernization\/","title":{"rendered":"Fulfillment Accuracy and Efficiency via Phased Warehouse Modernization"},"content":{"rendered":"
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Periodic technology upgrades help customers offer more buying choices.<\/em><\/p>\n

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Since its founding in 1966, Saddle Creek Logistics Services, an omnichannel supply-chain solutions and third-party logistics services (3PL) provider, has enhanced the product selection and availability its retail customers can offer consumers. In today\u2019s \u2018Now Economy,\u2019 where consumers have unprecedented access to buying information and goods with a mouse click or screen tap, they\u2019ve come to expect instant, 24\/7 shopping gratification. To help customers meet that expectation, supply-chain companies like Saddle Creek must evolve to keep up.<\/p>\n

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In response, Saddle Creek has undertaken several phases of warehouse technology modernization to continually boost fulfillment accuracy and speed. Largely as a result of support from Peak-Ryzex, a Zebra Premier Solution Partner, those efforts are paying off.<\/p>\n

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Saddle Creek\u2019s 1.5 million-square-foot Fort Worth, TX warehousing and 3PL services facility is part of a nationwide network of 46 facilities strategically located in 16 states to enable the company\u00a0to deliver goods to most of the U.S. population in two days or less. Modernization initiatives at Fort Worth and its other facilities enable the company to follow through on that commitment amid steadily growing order volume, and at existing full-time staffing levels.<\/p>\n

Bobby Hays, Saddle Creek\u2019s vice president of distribution based in Fort Worth, notes that it has made numerous technology upgrades to incrementally boost order-fulfillment accuracy and efficiency. The upgrades, starting with barcode scanning<\/a>, have made all\u00a0the difference.<\/p>\n

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Hays, a supply-chain logistics industry veteran of more than 30 years, recalls that the company\u2019s goods-tracking processes were completely manual and used paper records in the pre-scanning era. \u201cWe used stickers to identify products and their locations,\u201d he says. \u201cConsumers\u2019 choices were limited to one product, one brand and one size.\u201d<\/p>\n

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Paper-to-Pixels Product Tracking<\/h4>\n

Replacing paper-based product-tracking records with barcode scanning in the early 2000s was Saddle Creek\u2019s first phase of technology-driven warehouse modernization. \u201cOur ability to scan and ensure order accuracy really proliferated SKU counts in the warehouse and our customers\u2019 offerings,\u201d Hays says. \u201cToday, in apparel, for instance, they\u2019re able to offer a different cut, a different style, a different color and even a different shade of color in some cases.\u201d<\/p>\n

For Hays and Saddle Creek, the goal of modernization has been managing that higher SKU count by making processes such as put- away and order picking more efficient. Doing all that requires the right tools.<\/p>\n

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Different Form Factors, Same Efficiency Goal<\/h4>\n

\u201cIt\u2019s important to listen and really understand the specific characteristics that make up a customer challenge,\u201d says Chris Hanson, account manager for Peak-Ryzex, which has served Saddle Creek since 2002. \u201cPeak-Ryzex puts together the pieces Zebra<\/a> offers to meet Saddle Creek Logistics Services\u2019 needs.\u201d<\/p>\n

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These days, Saddle Creek\u2019s challenge is undertaking a second, and current, modernization phase by adopting new mobile computing and scanning device form factors that are purpose-built for warehouse work. The goal is increasing warehouse associates\u2019 productivity wherever possible to keep up with burgeoning order volume. It\u2019s why Saddle Creek uses more than 1,500 Zebra\u00ae mobile computers, tablets and scanners<\/a> for workflows from receiving to shipping.<\/p>\n

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\u201cTechnology is a tremendous enabler and a critical part of how we support our customers\u2019 businesses,\u201d says Tony Hollis, Saddle Creek\u2019s director of technology and innovation, also based in Fort Worth. The best way Saddle Creek can support its customers is to continually wring inefficiencies out of its inbound and outbound operations. Multiple form factors are making that possible.<\/p>\n

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Ultra-rugged combination keypad\/touch-screen handheld mobile computers enhance the efficiency of receiving, put-away, inventory and shipping processes that incorporate barcode scanning. The devices can scan barcodes<\/a> as far away as 70 feet. It takes a lot less time to check item inventory on a high shelf from the floor than lowering its pallet prior to scanning, for example.<\/p>\n

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Lupe Ochoa, Saddle Creek\u2019s inventory control lead in Fort Worth, scans a barcode on a package, determines its correct warehouse location and checks product quantities at that location using a Zebra<\/a> touch computer<\/a> with the appearance of a ruggedized smartphone. She also prints barcode labels for inventory remotely using a mobile computer when necessary. \u201cA handheld device makes it easier for me to print labels,\u201d she says. \u201cI\u2019ve worked here for almost two years. I have never printed an inaccurate barcode with a Zebra printer<\/a>.\u201d<\/p>\n

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Saddle Creek also pairs rugged tablet computers with ultra-rugged extended-range scanners and mounting the solution on forklifts. The solution maintains efficiency when it\u2019s necessary to use a forklift in receiving, picking, inventory and shipping tasks. \u201cZebra rugged tablets<\/a> have a nice balance of usability, performance and maintainability,\u201d Hollis says. \u201cThey\u2019re easy for associates to use and if we need to update or repair them, we can easily take them out of their mounts and temporarily replace them with other units.\u201d<\/p>\n

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Order picking, arguably the most repetitive scan-intensive task in\u00a0any warehouse, offers opportunities to scale efficiency gains. Saddle Creek\u2019s warehouse associates gain efficiencies with touch computers<\/a> that are ergonomically designed to reduce associates\u2019 wrist motion when they view the screen while picking and filling custom orders. The screens stay vertical during scans and fractions of a second add up for associates filling hundreds of orders during a shift. Reduced wrist flexing also keeps them comfortable and productive.<\/p>\n

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Associates who fill orders in pick-to-light processes use proximity scanners for hands-free scanning\u2014drastically boosting efficiency. The combination of those scanners and industrial printers<\/a> enables associates to quickly scan item barcodes<\/a>, verify orders and print shipping labels<\/a>.<\/p>\n

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In many cases, Saddle Creek adopts a form factor for one task and finds that it can add efficiency to others. That versatility is a good example of the unique value Saddle Creek gains from the Zebra solutions<\/a> Peak-Ryzex provides and supports. \u201cZebra\u2019s devices<\/a> have extended functionality,\u201d Hollis says. \u201cAs our business grows and evolves, we can take advantage of that functionality.\u201d<\/p>\n

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In a business that sees seasonal activity spikes, training efficiency matters, too. Adopting the touch computers<\/a> and rugged tablets<\/a>, which have familiar AndroidTM touch-screen user interfaces, pays\u00a0off. \u201cThe Android user interfaces are intuitive and enable us to get temporary associates trained very quickly so we can process higher seasonal volumes,\u201d Hays says.<\/p>\n

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Peak-Ryzex offers Saddle Creek significant value beyond hardware. It also provides depot repair services for Saddle Creek\u2019s mobile computers<\/a>, barcode scanners<\/a> and label printers<\/a> as well as onsite services for label and laser printers. Additionally, \u201cWe use a managed service center to help them equip their solutions,\u201d Hanson says.<\/p>\n

\u201cFor example, we take Zebra\u2019s forklift-mounted rugged tablet solution<\/a>, stage it and then we kit it with all the other pieces of equipment that make up the full solution.\u201d<\/p>\n

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Further Automating Workflows<\/h4>\n

With e-commerce driving even greater order volume, Saddle Creek\u2019s leadership is looking at further upgrades to keep up. The company will undertake a third modernization phase\u2014partial automation of some workflows with robotics\u2014in the coming years. For instance, using robots to travel between picking and packing areas will free associates to spend more time picking items for order fulfillment and less time walking. Robots will work side by side with Saddle Creek associates, who will continue to use Zebra scanning devices<\/a>.<\/p>\n

In this third phase and beyond, Peak-Ryzex will continue to rely on\u00a0its partnership with Zebra<\/a> to maximize productivity in Saddle Creek\u2019s warehouses. \u201cZebra products<\/a> are unique in the logistics and fulfillment industry because not only are they rugged and high-performing\u2014they also add an extra level of innovation,\u201d Hanson points out. \u201cThey actually engineer movement out of their products to make them more ergonomic and reduce fatigue for their users while saving time during their work tasks.\u201d<\/p>\n

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Article Credit: https:\/\/www.zebra.com\/content\/dam\/zebra_new_ia\/en-us\/solutions-verticals\/vertical-solutions\/transportation-and-logistics\/success-stories\/logistics-success-story-saddle-creek-partner-en-us.pdf<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Periodic technology upgrades help customers offer more buying choices. Since its founding in 1966, Saddle Creek Logistics Services, an omnichannel<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"bwfblock_default_font":"","footnotes":""},"categories":[390,392,393],"tags":[],"class_list":["post-26302","post","type-post","status-publish","format-standard","hentry","category-blog","category-case-studies-blog","category-industry-applications"],"aioseo_notices":[],"aioseo_head":"\n\t\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t