{"id":10215,"date":"2024-01-29T16:09:34","date_gmt":"2024-01-29T08:09:34","guid":{"rendered":"https:\/\/glutenfreepleasure.com\/__proxy_domain\/www.precicon.com.sg\/?p=10215"},"modified":"2025-12-04T07:34:15","modified_gmt":"2025-12-03T23:34:15","slug":"next-generation-machine-automation-controllers","status":"publish","type":"post","link":"https:\/\/glutenfreepleasure.com\/__proxy_domain\/www.precicon.com.sg\/product-guides\/next-generation-machine-automation-controllers\/","title":{"rendered":"Next-Generation Machine Automation Controllers"},"content":{"rendered":"
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What is a Machine Automation Controller?<\/strong><\/h2>\n

The NJ\/NX-series Controllers are the next-gen machine automation controllers, offering essential functionality and high-speed performance for precise control. Additionally, they meet rigorous industrial safety, reliability, and maintainability standards.<\/p>\n

These controllers seamlessly integrate features from previous OMRON PLCs. Moreover, they add vital motion control capabilities, enabling synchronized control of diverse I\/O devices via high-speed EtherCAT\u00ae. This includes safety devices, vision systems, and motion equipment. Consequently, users benefit from enhanced flexibility and efficiency in their automation processes.<\/p>\n<\/div>\n<\/div>\n

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Features<\/h2>\n

Hardware Features<\/h3>\n

Standard-feature EtherCAT Control Network Support\u00a0<\/strong><\/p>\n

All CPU Units feature an EtherCAT master port, facilitating efficient communication through this high-speed industrial network system, based on Ethernet. Additionally, EtherCAT achieves short fixed communication cycles, allowing the connection of various machine control devices such as I\/O systems, servo drives, inverters, and vision systems to a standard EtherCAT control network.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Support for EtherCAT Slave Terminals<\/strong><\/p>\n

EtherCAT Slave Terminals not only help save space but also allow you to construct versatile systems using the diverse range of NX Units available. Furthermore, these terminals facilitate seamless integration, making it easier to optimize your system\u2019s performance.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Achieving a Safety Subsystem on EtherCAT<\/strong><\/p>\n

Integrate safety controls into an EtherCAT-based sequence and motion control system using\u00a0NX-series<\/a>\u00a0Safety Control Units.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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CJ-series Units<\/strong><\/p>\n

NJ-series<\/a>\u00a0CPU Units facilitate the integration of CJ-series Basic I\/O Units, Special Units, and EtherCAT network slaves onto the I\/O bus. Additionally, they empower seamless communication and coordination between these components, ensuring efficient and streamlined operations.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Standard-feature EtherNet\/IP Communications Port<\/strong><\/p>\n

All CPU Units feature an EtherNet\/IP port, thereby enabling EtherNet\/IP communications. This network, which utilizes Ethernet, serves as a multi-vendor industrial option. It is particularly suitable for Controller-to-Controller or field networks. Moreover, standard Ethernet technology facilitates seamless connectivity with various general-purpose Ethernet devices.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Standard-feature USB Port<\/strong><\/p>\n

You can establish a direct USB connection between a computer running the Support Software and the CPU Unit.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Standard-feature SD Memory Card Slot<\/strong><\/p>\n

In the user program, you can access an SD Memory Card mounted in the CPU Unit.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Highly Reliable Hardware<\/strong><\/p>\n

The NJ\/NX-series Controllers not only offer the hardware reliability and RAS functions typically expected from a PLC, but they also provide advanced features for seamless integration. Moreover, their robust design ensures optimal performance in diverse industrial applications.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Parallel Execution of Tasks with a Multi-core Processor<\/strong><\/p>\n

The NX701-[][][][] CPU Unit boasts a multi-core processor, allowing parallel task execution for high-speed control of large-scale devices.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Software Features\u00a0<\/strong><\/h2>\n

Integrated Sequence Control and Motion Control<\/strong><\/p>\n

The NJ\/NX-series CPU Unit seamlessly integrates sequence and motion control, facilitating simultaneous execution. Furthermore, these essential functions, including I\/O refreshing, seamlessly unfold within the same control period. This synchronization is meticulously aligned with EtherCAT data communication, guaranteeing not only precise sequence and motion control but also minimizing any potential deviation.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Multitasking<\/strong><\/p>\n

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To customize controls for the application, firstly, allocate I\/O refreshing and programs to tasks. Subsequently, specify execution conditions and order for flexibility. Additionally, consider delineating priorities to enhance overall efficiency. Furthermore, establish clear parameters to streamline the customization process.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Programming Languages Based on the IEC 61131-3 International Standard<\/strong><\/p>\n

The NJ\/NX-series Controllers support language specifications rooted in IEC 61131-3, enhanced with OMRON\u2019s modifications.<\/p>\n

They include motion control instructions aligned with PLCopen\u00ae standards and an instruction set (POUs) compliant with IEC rules.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Programming with Variables to Eliminate Worrying about the Memory Map<\/strong><\/p>\n

In the same manner as advanced computer programming languages, data is accessed through variables. Moreover, the CPU Unit automatically allocates memory to your created variables, thereby eliminating the need to recall physical addresses.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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A Wealth of Security Features<\/strong><\/p>\n

The NJ\/NX-series Controllers boast a multitude of security features. These include operation authority settings and the restriction of program execution with IDs. Moreover, these controllers provide robust protection mechanisms to safeguard against unauthorized access and potential security breaches.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Complete Controller Monitoring<\/strong><\/p>\n

The CPU Unit actively monitors events throughout the Controller, encompassing Units and EtherCAT slaves. Additionally, troubleshooting data is displayed in Sysmac Studio or on an NA-series PT. Furthermore, events are meticulously logged for comprehensive analysis.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Automation Software Sysmac Studio<\/strong><\/p>\n

Sysmac Studio provides an integrated development environment that seamlessly incorporates controllers, peripheral devices, and EtherCAT devices. Moreover, it offers a comprehensive platform for streamlined development and efficient management of automation systems.<\/p>\n

It provides uniform procedures across all devices, supporting controller application phases, including design, debugging, simulations, commissioning, and real-time adjustments.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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A Wealth of Simulation Features<\/strong><\/p>\n

The many simulation features include execution, debugging, and task execution time estimates on a virtual controller.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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System Configurations<\/h2>\n

Introduction to the System Configurations of the NX-series Controllers<\/strong><\/p>\n

The\u00a0NX Series<\/a>\u00a0supports the following system configurations.<\/p>\n<\/div>\n<\/div>\n

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Basic System Configurations<\/strong><\/p>\n

The\u00a0NX-series<\/a>\u00a0provides two configurations: EtherCAT Network and Support Software.<\/p>\n

In the EtherCAT Network, the built-in port connects to devices, ensuring precise control. Alternatively, the Support Software facilitates connectivity by linking to the CPU Unit\u2019s USB or EtherNet\/IP port. Furthermore, this seamless integration enhances flexibility in device communication.<\/p>\n<\/div>\n<\/div>\n

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NX-series System Configuration Example<\/strong><\/p>\n<\/div>\n<\/div>\n

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Introduction to the System Configurations of the NJ-series Controllers<\/strong><\/p>\n

The\u00a0NJ Series<\/a>\u00a0supports the following system configurations.<\/p>\n<\/div>\n<\/div>\n

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Basic System Configurations<\/strong><\/p>\n

The\u00a0NJ-series<\/a>\u00a0basic configurations include the EtherCAT network configuration, CJ-series Unit configuration, and the Support Software.<\/p>\n